Universal Remote Control WC-1 Manual de Instalação Página 1

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July 24, 2003 Manual No. 430429-518
WC 1
WC 1WC 1
WC 1
WELD SEQUENCE CONTROLLER
WELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLER
WELD SEQUENCE CONTROLLER
Operation / Installation Manual
Manual Part Number: C8M5002
Date: July 9, 2002
Revised: July 24, 2003
2200 Corporate Drive
Troy, OH 45373
Phone: (937) 440-0100
Fax: (937) 440-0277
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Resumo do Conteúdo

Página 1 - WC 1WC 1

July 24, 2003 Manual No. 430429-518WC 1WC 1WC 1WC 1WELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLEROpe

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6Cycle Complete will be asserted at the end of the weld cycle when the Arc Active Signal has beencleared by the power source. The Cycle complete wil

Página 3 - TABLE OF CONTENTS

74.0 USER INTERFACE4.1 Remote Control Interface Specification The WC 1 Controller provides a remote control interface that allows the user to c

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8the Host controller to validate the weld sequence. Four relay outputs provide the followinginformation to the host controller:• CR1 - Ready – This o

Página 5 - 1.0 GENERAL DESCRIPTION

94.6 Typical User Interface for Automated Operation1 2 34ABCD4321DCBA12345678TB7"WELD REMOTE"12345TB3"I/O POWER"W_ARC ACTIVEANL

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105.0 CONTROL SPECIFICATION5.1 Enclosure Specification The Weld Sequence Controller consists of a Main CPU P.C. board, Display/Keypad P.C. Boar

Página 7 - 2.0 CONTROL INSTALLATION

11• PROGRAM LED - Indicates when the WC 1 weld schedule program is active.• PULSE LED - Indicates when the pulse mode is active.5.4 System Specifi

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126.0 OPERATIONAL DISPLAY AND PROGRAMMING6.1 Static Weld Display ScreensThe WC 1 controller provides a 2-line 16-character display and four control

Página 9 - 3.0 WELD SEQUENCE EVENTS

136.2 Static Display Screen Error MessagesDuring the weld cycle the WC 1 controller performs diagnostic checks on the system and controlinputs. If

Página 10 - 3.5 Arc Active Test

146.4 Weld Schedule Parameter MenusThe WC 1 controller can support several different options. Depending on which options areinstalled three differe

Página 11 - 4.0 USER INTERFACE

156.6 PAW With Cold Wire Feed Option Weld Schedule Menu ScreensDISPLAY PARAMETER DESCRIPTION RANGE UNITSSTART CURRENTAMP =Weld cycle start current l

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July 24, 2003 Manual No. 430429-518

Página 13 - WC 1 CONTROL PCB ASS'Y

166.7 GMAW Option Weld Schedule Menu ScreensDISPLAY PARAMETER DESCRIPTION RANGE UNITSPREPURGE TIMETIME =Pre purge gas flow time period. 0 - 60.00 Se

Página 14 - 5.0 CONTROL SPECIFICATION

176.8 Setup Parameter MenusThe WC 1 controller can support several different options. The setup Parameter menu allows theuser to configure various

Página 15 - 5.4 System Specifications

187.0 WC 1 OFF-LINE RS-232 TERMINAL PROTOCOL7.1 General DescriptionThe RS-232 Terminal mode can be used to off-line program the user configurable pa

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197.3 Terminal CommandsThe following is a summary of the Terminal Commands supported by the WC 1:COMMAND PARAMETER DESCRIPTION RANGE UNITSV1 Prepurg

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20COMMAND PARAMETER DESCRIPTION RANGEM1 Read Remote InputsBIT 0 – Schedule Bit 0 input TB5-6BIT 1 – Schedule Bit 1 input TB5-7BIT 2 – Schedule Bit 2 i

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21COMMAND PARAMETER DESCRIPTION RANGEW1 Weld Schedule Mode Flag:Bit 0 – Enable Pulse Weld ModeBit 1..7 – Not defined0-255W2 Active Weld Schedule numbe

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228.0 ENCLOSURE LAYOUTS8.1 WC 1 Control Enclosure - Standard Layout P/N: C3A5003 FRONT VIEWREAR VIEW

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238.2 WC 1 Control Enclosure - Capstan Motor Drive Layout P/N: C3A5004FRONT VIEWREAR VIEW

Página 21 - 6.8 Setup Parameter Menus

248.3 Operator Pendant P/N: C3A5006CYCLECYCLEON!READY!OFFESTOPCOMPLETEDECCYCLEONINC

Página 22 - 7.1 General Description

259.0 ENCLOSURE PARTS LISTS9.1 WC 1 Control Enclosure - Standard Layout P/N: C3A5003ITEM QTY PART NO DESCRIPTION1 1 C3A5003 WC 1 Control Enclosure2

Página 23 - 7.3 Terminal Commands

July 24, 2003 Manual No. 430429-518TABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTS1.0 GENERAL DESCRIPTION ...

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279.2 WC 1 Control Enclosure – Capstan Motor Drive Layout P/N: C3A5004ITEM QTY PART NO DESCRIPTION1 1 C3A5003 WC 1 Control Enclosure2 1 C3E5004 WC 1

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309.3 WC 1 Pendant Enclosure P/N: C3A5006ITEM QTY PART NO DESCRIPTION1 1 C3A5007 WC 1 Pendant Base2 1 C3E5008 WC 1 Pendant Cover3 2 X3S5125 Switch,

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July 24, 2003 Manual No. 430429-5188.2 WC 1 CONTROL ENCLOSURE - CAPSTAN MOTOR DRIVE LAYOUT P/N: C3A5004 ... 2

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11.0 GENERAL DESCRIPTION1.1 Overview The following is a brief description of the WC 1 Thermal Arc Weld Sequence Controller. The WC 1controller

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2• INP 3 – SCHED 2/ PARAMETER SELECT - User definable spare input. Under RemoteSchedule Mode this input can be used for weld schedule selection (Bit

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32.0 CONTROL INSTALLATION2.1 Enclosure InstallationInstall the Enclosure in a convenient location that allows easy operator access to the front cont

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42.3 Remote Control ReceptacleThe optional remote control receptacle provides a basic operational control interface to the WC 1controller. The fol

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53.0 WELD SEQUENCE EVENTS3.1 Weld Sequence ParametersThe WC 1 Plasma Weld Sequence Controller provides the following user defined parameters:• STA

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